Prototyping Materials

materials of prototyping

FROM STANDARD materials TO HIGH PERFORMANCE PLASTICS

RAPIDprototyping offers a unique portfolio of materials that can be used. For 3D prototyping we work not only with our 3D printers but also with other materials techniques, such as CNC milling or vacuum casting. All for a sleek and functional result. Then again, different materials are suitable for that. Each of these materials and techniques offers its own advantages, and the choice depends on the specific requirements of the project. We provide detailed data sheets for all materials to help our customers make the optimal choice for their specific needs. These data sheets include information on the mechanical properties, durability and recommended applications of the materials, helping you to make an informed decision for the fabrication of your 3D model. Our goal is not only to meet aesthetic expectations, but also to ensure the functionality and reliability of the prototype, making it a valuable part of the product development process.

prototyping materials

Materials for vacuum casting (Polyurethane)

ABS-like PU
A Polyurethane that mimics the mechanical properties of ABS. Cast in RAL color and with a legion of finishes such as: coatings, VDI structures, inserts and metallic layers

ABS-like PU Temp 120C
A Polyurethane that mimics the mechanical properties of ABS with higher temperature resistance

ABS-like PU Temp 200C
A Polyurethane that mimics the mechanical properties of ABS with even higher temperature resistance. Material is inherently black

ABS-like PU UL94_V0

A Polyurethane that mimics the mechanical properties of ABS that is flame retardant.

ABS-like PU Food grade

A Polyurethane that mimics the mechanical properties of ABS suitable for food applications.

PE/PP-like PU
A Polyurethane that mimics the mechanical properties of PP. By varying the mix ratio of the components, it is possible to obtain a tougher or more flexible material

POM/PA-like PU

A Polyurethane that mimics the mechanical properties of POM/PA.

Glass Filled Nylon-like PU (PA-GF)

A Polyurethane that mimics the mechanical properties of glass-filled PA (Nylon).

PC-like PU

A Polyurethane that mimics the mechanical properties of PC.

PMMA-like PU

A Polyurethane that mimics the mechanical properties of PMMA. Widely used to make transparent parts. Such as caps for taillights and viewing windows.

Rubber-like PU (color or transparent) Shore 40 to 90A
A Polyurethane that mimics the mechanical properties of rubber. The material can be mass colored to RAL, as well as transparent.

CNC (Full materials)

Plastics

ABS
ABS is a widely used plastic known for its impact resistance, rigidity, and good surface finish. ABS is commonly used in a variety of applications, including automotive, electronics, home appliances, toys and various consumer products.

HDPE

HDPE, short for high-density polyethylene, is a common type of plastic. HDPE is known for its high density and strength, making it resistant to tearing, breaking and chemical corrosion. This makes it a popular material for a wide range of applications, including water pipes, waste containers, toys and packaging materials. HDPE is also recyclable and is often used in recycling processes to make new products, adding to its durability and environmental friendliness.

PP

Polypropylene (PP) is a widely used plastic known for its excellent chemical resistance, low density and good thermal properties. PP is a versatile material used in a variety of industries, including packaging, textiles, automotive, medical devices and consumer products. PP is also recyclable and is often recycled into new products, contributing to the material's sustainability.

PA6/PA66

Polyamide 6 (PA6) and polyamide 66 (PA66) are two widely used plastics, also known as nylon 6 and nylon 66. Both materials have excellent mechanical properties, including high strength, toughness and wear resistance, making them suitable for a wide range of applications, including engineering components, machine parts, gears, bearings, electrical insulators and automotive parts. PA6 and PA66 are easily machined, contributing to their popularity in the manufacturing industry.

PA6 GF30
Polyamide 6 (PA6) and polyamide 66 (PA66) are two widely used plastics, also known as nylon 6 and nylon 66. Both materials have excellent mechanical properties, including high strength, toughness and wear resistance, making them suitable for a wide range of applications, including engineering components, machine parts, gears, bearings, electrical insulators and automotive parts. PA6 and PA66 are easily machined, contributing to their popularity in the manufacturing industry.

POM

Polyoxymethylene (POM), also known as acetal or polyacetal, is a plastic known for its excellent mechanical properties and dimensional stability. It is often used as a substitute for metals in applications where high stiffness, good sliding properties and resistance to wear and chemicals are required. Because of its properties, POM is widely used in the automotive, electronics and mechanical engineering industries.

PS/HIPS

Polystyrene (PS) and High Impact Polystyrene (HIPS) are both plastics derived from styrene monomers. PS is a clear, hard and brittle polymer used in a variety of applications, including food packaging, disposables, consumer products and insulation materials. HIPS is a copolymer of styrene and butadiene rubber, resulting in a material with improved impact resistance compared to pure PS. Because of this, HIPS is often used for applications where impact resistance is required, such as electronic enclosures, toys, and household items. Both materials are easy to process and are recyclable.

Datasheet

PMMA

Polymethylmethacrylate (PMMA), better known by its brand name Plexiglass or Perspex, is a transparent plastic known for its crystal-clear appearance and excellent optical properties. PMMA has a high refractive index and excellent resistance to weathering, aging and UV radiation, making it a popular material for applications such as windows, displays, billboards, lighting fixtures and medical devices.

PC
Polycarbonate (PC) is a thermoplastic polymer known for its excellent combination of strength, impact resistance and transparency. PC has a high refractive index, similar to glass, but is much lighter and almost unbreakable. It resists high temperatures and has good resistance to fire, making it suitable for applications where safety and durability are important, such as safety glasses, car headlights, CDs, DVDs, and even protective housings for electronics.

NORYL

NORYL is a trade name for a plastic known as polyphenylene oxide (PPO) or polyphenylene ether (PPE). It is a material characterized by a unique combination of properties, including high strength, stiffness, heat resistance and excellent electrical insulating properties. Because of its excellent properties, NORYL is often used in applications where thermal and mechanical properties are critical, such as electrical components, automotive parts, pumps, and enclosures for electronics. The material is also resistant to many chemicals and has good flame retardant properties, making it suitable for use in demanding environments.

Datasheet

PSU
Polysulfone (PSU) is a plastic that belongs to the group of sulfone-containing polymers. It is known for its excellent thermal stability, high stiffness, and good chemical resistance. PSU maintains its mechanical properties over a wide temperature range, making it suitable for applications exposed to both high temperatures and aggressive chemicals.
Thanks to its properties, PSU is often used in demanding industrial applications, such as in the chemical processing industry, the electronics industry, and the aerospace industry. It is also used in medical applications, such as sterilizable instruments and components for medical equipment, due to its biocompatibility and resistance to sterilization methods such as autoclaving and gamma irradiation.

Datasheet

PES
Polyethersulfone (PES) is a plastic that belongs to the family of sulfone polymers. It is known for its excellent thermal and chemical resistance, as well as its high strength and stiffness. PES maintains its mechanical properties over a wide temperature range, making it suitable for applications exposed to both high temperatures and aggressive chemicals.
Due to its properties, PES is often used in demanding industrial applications, such as in the chemical processing industry, the electronics industry, and the aerospace industry. It is also used in the medical sector for applications such as medical instruments and components for medical equipment, due to its biocompatibility and resistance to sterilization methods such as autoclaving and gamma irradiation.

Datasheet

PPS

Polyphenylene Sulfide (PPS) is a high-performance thermoplastic polymer known for its excellent chemical resistance, thermal stability and mechanical properties. PPS has a high melting temperature and retains its strength and stiffness at high temperatures, making it suitable for applications in high-temperature environments.
Thanks to its properties, PPS is widely used in applications such as automotive, electronics, aerospace, and chemical processing industries. It is used for parts that must resist corrosion, chemicals and high temperatures, such as parts for motors, electrical components, valves, and housings for electronics. PPS is also used in the medical industry because of its sterilizability and resistance to aggressive chemicals

PVDF

Polyvinylidene fluoride (PVDF) is a high-performance plastic known for its excellent chemical resistance, thermal stability and mechanical properties. PVDF has exceptional resistance to chemicals, corrosion, UV radiation and aging, making it suitable for use in demanding environments.
PVDF is often used in applications where durability and resistance to aggressive conditions are required, such as in the chemical processing, oil and gas, semiconductor and aerospace industries.

PVC

Rigid PVC (PVC-U) is a rigid plastic known for its broad chemical resistance to acids, alkalis, salts, and many oils. It can be easily bonded and welded, making it widely used in piping, water treatment, filtration, and electroplating systems. Its temperature resistance is limited: continuous use should not exceed approximately 60 °C. PVC is not impact-resistant, so use generous radii and avoid threads that are under tension.

PTFE (Telfon)

Polytetrafluoroethylene (PTFE), better known by the brand name Teflon, is a plastic characterized by its excellent chemical resistance, low friction, and high temperature resistance.
It is also used in industrial applications, such as seals, gaskets, bearings, and conductors because of its excellent abrasion resistance and chemical inertness. In addition, PTFE is used in electronics, aerospace, and medical fields because of its electrical insulation properties and biocompatibility.

Datasheet

PEEK

Polyetheretherketone (PEEK) is a high-performance plastic with excellent mechanical properties and thermal stability. It is known for its exceptional strength, stiffness and chemical resistance, as well as its resistance to high temperatures. Because of its properties, PEEK is often used in demanding applications where high performance is required, such as in the aerospace, automotive, medical, and oil and gas industries. It is used for parts that must withstand extreme conditions, such as engine components, bearings, gears, medical implants and chemical-resistant seals.
PEEK is also biocompatible and sterilizable, making it suitable for use in medical implants and instruments. The material is also resistant to sterilization methods such as autoclave, gamma radiation and ethylene oxide.

Datasheet

PEEK GF30

PEEK GF30 is polyetheretherketone reinforced with 30% glass fiber. The fiber makes the material significantly stiffer and more dimensionally stable than unfilled PEEK and improves its resistance to creep, while maintaining its high-temperature and chemical resistance. On the other hand, it is more brittle, so generous radii and smooth transitions are important. PEEK GF30 is used for heavily loaded and dimensionally critical parts such as structural components, insulators, and process parts in the chemical and aerospace industries. For sliding applications such as bearings and gears, unfilled PEEK remains the better choice.

Datasheet

Metal materials

Aluminum (6061/7075)

Aluminum is a common metal with low density and excellent corrosion resistance. It is lightweight but at the same time strong and durable. Because of these properties, aluminum is widely used in a wide range of applications, including construction, transportation, packaging and electronics. In addition, aluminum is recyclable, making it an environmentally friendly choice.

Brass (H65/CW617N)
Brass is an alloy of copper and zinc, usually with varying percentages of each metal, depending on desired properties. It is known for its golden color and is widely used for its excellent corrosion resistance, machineability and aesthetic appeal. Brass is often used in applications such as fittings, valves and decorative items.

Stainless steel (SS304/316)
Stainless steel (SS) is an alloy of iron, chromium and other elements such as nickel and molybdenum. It is known for its excellent corrosion resistance and durability, making it suitable for a wide range of applications. Stainless steel is widely used in construction, kitchen appliance manufacturing, medical instruments, automotive applications and more.

Data SheetData Sheet

Steel (P20)
Steel is an alloy of iron and carbon, typically with a carbon content of less than 2%. It is known for its strength, durability and versatility. Steel is widely used in construction, automotive, mechanical engineering and numerous other industries because of its ability to be formed, welded and machined into various shapes and sizes.

Datasheet

Sheet metal

Aluminum (AL5052)

Aluminum is a common metal with low density and excellent corrosion resistance. It is lightweight but at the same time strong and durable. Because of these properties, aluminum is widely used in a wide range of applications, including construction, transportation, packaging and electronics. In addition, aluminum is recyclable, making it an environmentally friendly choice.

Stainless steel (SS304)

Stainless steel (SS) is an alloy of iron, chromium and other elements such as nickel and molybdenum. It is known for its excellent corrosion resistance and durability, making it suitable for a wide range of applications. Stainless steel is widely used in construction, kitchen appliance manufacturing, medical instruments, automotive applications and more.

Zinc

Zinc is a lightweight, highly malleable sheet material with high corrosion resistance. It is ideal for cover caps, housings, and decorative applications indoors and outdoors.

Copper

Copper is a high-quality sheet material with excellent electrical and thermal conductivity. Due to its luxurious appearance and good formability, it is widely used in technical and aesthetic sheet metal components.

Iron

Iron plate is known for its strength and durability. It is ideal for structural applications and industrial components that are subject to heavy mechanical loads and may require further finishing.

Galvanized plate

Galvanized sheet metal is steel with a protective zinc coating to prevent rusting. This makes it ideal for outdoor applications, frames, enclosures, and industrial structures.

PA12 White

PA12 stands for Polyamide 12, also known as Nylon 12. It is a thermoplastic polymer characterized by its excellent mechanical properties, including high strength, stiffness and toughness. PA12 has good chemical resistance and is resistant to wear and shock, making it suitable for a wide range of applications, including automotive parts, electrical enclosures, medical devices and industrial components.

PAGF Beige

Glass-filled PA12 is a variant of Polyamide 12 (PA12) that is reinforced with glass beads. This addition of glass beads enhances the mechanical properties of the polymer, making the material stiffer and stronger. This results in improved dimensional stability, higher stiffness and better resistance to thermal deformation.

PA6GF

Glass-fiber-reinforced polyamide 6 is a high-performance SLS material reinforced with 30% glass fibers. This reinforcement provides high stiffness, strength, and temperature resistance.

Compared to PA12-GF, PA6-GF has significantly higher stiffness and tensile strength, as well as better heat resistance. This makes the material particularly suitable for functional parts that are exposed to high mechanical and thermal loads.

PP

Polypropylene (PP) is a versatile thermoplastic material known for its excellent chemical resistance, low weight, and high flexibility. The material is highly resistant to acids and bases, among other substances, and exhibits high resistance to repeated bending and crack formation.

Compared to PA12 (nylon), PP is significantly more flexible and less rigid. This makes it particularly well-suited for functional parts that need to be able to deform, are subjected to repeated stress, or come into contact with chemicals.

PPS

Polyphenylene sulfide (PPS) is a high-performance engineering plastic known for its excellent chemical resistance, high-temperature resistance, and good dimensional stability. The material absorbs very little moisture and retains its properties under severe conditions.

Compared to PA12 (nylon), PPS offers significantly higher temperature resistance and better resistance to many chemicals. This makes it particularly suitable for functional parts that are exposed to high temperatures, chemicals, or demanding industrial conditions.

PPS-GF

PPS-GF is a high-performance engineering plastic reinforced with 25% glass fibers. This reinforcement provides greater stiffness, tensile strength, and flexural strength, combined with the excellent chemical and thermal resistance of PPS.

Compared to standard PPS, PPS-GF offers better mechanical properties and greater resistance to deformation. In addition, the material is characterized by good airtightness, making it particularly suitable for technically demanding parts such as pump housings, machine components, and parts for the automotive industry.

PPS-GB

PPS-GB is a high-performance engineering plastic reinforced with 40% glass beads. This additive increases the material’s stiffness and improves its dimensional stability, while maintaining PPS’s excellent chemical and thermal resistance.

Compared to standard PPS, PPS-GB has significantly higher stiffness and better resistance to deformation under load. This makes it particularly suitable for dimensionally stable, rigid parts that are exposed to high mechanical and thermal loads.

PPS-CF

PPS-CF is a high-performance engineering plastic reinforced with 20% carbon fibers. This addition provides significantly higher stiffness and strength, while the material remains relatively lightweight and retains its excellent chemical and thermal resistance.

Compared to standard PPS, PPS-CF offers higher tensile and flexural strength and significantly greater stiffness. This makes it particularly well-suited for lightweight, heavily loaded structural components and applications where high mechanical performance and temperature resistance are important.

GPPlus (ABS-like) White

GPPlus is a white ABS-like resin. This material is widely used to assess geometries of parts such as bottles, crates and enclosures. In addition, it is a perfect material for show models and enclosures. The material finishes well in different coatings, colors and VDI structures. In addition, inserts are also possible.

Rigid Black (ABS-like) Black

Rigid black is almost the same as GPPlus, the difference is in the color. Rigid black is black, which usually looks dark gray after smooth finishing. For a true black part, it is recommended to have it still lightly coated with and black coating.

G8228 (PBT-like) Light green

G8228 is a green PBT-like resin. This material is widely used to make molds for vacuum casting , but also when parts need to be just a bit stronger than GPPlus, G8228 is a good option.

High Temp (100 °C)

SLA High Temperature is a high-quality synthetic resin specially developed for applications requiring increased temperature resistance. The material combines high stiffness with good mechanical properties and precise dimensional accuracy.

Watershed (ABS-like) Transparent

Watershed is a semi-transparent ABS-like resin. After printing, the parts look like it has "frost" lines. By polishing the parts, it is possible to get the part almost completely transparent. This material is widely used for show models and demo models where transparency is crucial.

Die-casting materials

ADC 12 (Aluminum)
Zamak 3 (Zinc Alloy)
Zamak 5 (Zinc Alloy)

Compression Molding

Silicone

Silicone is a rubber with an exceptionally wide temperature range: it remains flexible from well below zero to approximately 250 °C. It is available in Shore A hardnesses ranging from 30 to 90 in increments of five, with an elongation at break of over 900 percent for the softest types. The material is transparent or can be molded in RAL colors and is resistant to ozone, UV rays, and weathering. Silicone is used for seals, membranes, grommets, keypad mats, and protective covers. For contact with oil and fuel, NBR or fluorocarbon rubber is the right choice.

NBR

NBR is the standard rubber for contact with mineral oils, greases, and fuels—that’s what it’s designed for. With a Shore A hardness of 85, it is on the harder side; with a tensile strength of approximately 19 MPa and a tear resistance of 79 kN/m, it ranks highest in our rubber product line. On the other hand, NBR is not resistant to ozone, UV radiation, and weathering without protection, so it is less suitable for outdoor applications. Typically used for gaskets, O-rings, oil seals, and seals in hydraulics and mechanical engineering.

Reactive Injection Molding (RIM)

ABS-like

A polyurethane with mechanical properties similar to those of ABS, featuring a tensile strength of 72 MPa, a Shore D hardness of 83, and a service temperature range up to approximately 96 °C. RIM is intended for large parts with a relatively uniform wall thickness, where an injection mold is not cost-effective. The material can be cast in bulk to a RAL color and then coated. Typically used for large housings, dashboards, bumpers, medical equipment, and crates.

PP-like

A polyurethane that closely resembles PP in its properties: tougher and more flexible than the ABS variant, with a Shore D hardness of 77 and usable up to approximately 90 °C. The material is black by nature and is coated or finished in a RAL color after molding. Suitable for large parts that need to be somewhat flexible rather than rigid, such as covers, trays, and protective components.

Thermoforming

ABS

ABS is the workhorse sheet for thermoforming: highly formable with ample elongation, suitable for sharp radii and deep shapes, and easy to bond and paint. With a tensile strength of 40 MPa and an HDT of 88 °C, it is sturdy enough for machine covers and housing components. The sheet is available in a variety of colors and is always opaque. ABS is not UV-resistant and yellows when exposed to the elements, so ASA or a coated grade is used for outdoor applications.

A-PET

A-PET is a crystal-clear sheet that is primarily chosen for its clarity and price. With a tensile strength of 44 MPa, it is sturdy, but with approximately 3 percent elongation at yield, it is significantly less formable than PETG. It can be used up to approximately 68 °C. It is typically used for blister packs, trays, lids, and display packaging where the shape is not deeply i

PETG

PETG is A-PET modified with glycol, and that difference is exactly why you choose it: with an elongation at break of approximately 100 percent, it is much more formable and significantly tougher. The tensile strength is 50 MPa, and the sheet remains crystal clear. Heat is its weak point, with a HDT of 65 °C—not suitable for hot fill or dishwasher use. Typically used for deeper transparent shapes, machine covers, and parts that need to withstand impact.

PC

Polycarbonate is the most impact-resistant and heat-resistant sheet material in the product line: it has a notched Izod impact strength of 55 to 75 kJ/m² and an HDT of 128 °C. It is transparent and has a tensile strength of 62 MPa, making it the ideal choice for covers that need to absorb impact or are located near a heat source. The sheet must be dried before forming; otherwise, blisters will form. UV resistance and flame retardancy depend on the specific sheet ordered, not on the polymer itself, so please specify these requirements in your request.

PMMA

PMMA is the clearest sheet material, with approximately 92 percent light transmittance, and is naturally UV-stable—it does not yellow when exposed to the outdoors and does not require a coating for this purpose. With a Young’s modulus of 3.2 GPa, it is also the stiffest of the transparent sheets. However, this comes at the cost of brittleness: the elongation at break is approximately 3.5 percent, so deep shapes and sharp radii are not possible. For thermoforming, the extruded XT grade is used, not cast PMMA.

PP

PP is the most chemically resistant sheet material: it is resistant to acids and bases and can be used up to approximately 90 °C, with a Vicat softening point of 153 °C. With a density of 0.96, it is also the lightest material in the series. The sheet is white and opaque. It is typically used for trays and containers in wet or chemical environments, as well as for transport inserts.

P.S.

PS is the most cost-effective molded sheet and is chosen when the shape is simple and the unit price is a key factor. With a tensile strength of 25 MPa and a Vicat softening point of 97 °C, it can be used up to approximately 80 °C. The sheet is black and opaque. It is typically used for inlays, transport bins, and cover parts that are not visible.

PVC

Rigid PVC is the material of choice when the part is exposed to chemical stress: it is highly resistant to acids, bases, salts, and many oils. With a tensile strength of 50 MPa and a modulus of elasticity of 2.8 GPa, it is strong and rigid, and the sheet is gray. Temperature is the limiting factor, as continuous use is not recommended above approximately 60 °C. Please note that not every PVC formulation is approved for food contact; in such cases, we request the certificate for that specific batch.

ABS
Strong and heat-resistant thermoplastic material for robust functional parts and technical applications. The material is widely used in automotive, electronics, and telecommunications applications, from conceptual models to functional prototypes, tools, and products.

ASA
UV- and weather-resistant alternative to ABS, ideal for durable parts that must withstand outdoor exposure.

PA6 CF
Nylon 6 reinforced with carbon fiber for high stiffness, thermal resistance, and structural strength in tooling and functional parts.

PAHT (LUVOCOM 9936BK L)
High-temperature polyamide with enhanced thermal stability and strength for demanding applications. Metal detectable in black for general applications and blue for food-specific applications.

PC
High impact resistance and heat resistance combined with mechanical strength for technical functional prototypes.

PC FR

Fire-retardant polycarbonate with high structural strength for technical applications with additional safety and compliance requirements.

PET CF (LUVOCOM 9780 BK)

Carbon fiber reinforced PET base material with increased stiffness and mechanical performance for lightweight, functional parts.

PETG

Strong, chemically resistant filament with good layer adhesion and a smooth balance between flexibility and strength.

PLA

Biodegradable filament made from renewable raw materials with excellent printability for prototypes and visual models.

PPS CF (LUVOCOM 50899 BK)

Carbon fiber reinforced polyphenylene sulfide for high mechanical strength, thermal stability, and technical performance. Widely used as an aluminum substitute due to its strength-to-weight ratio.

TPU Shore 60A

TPU 60A is an extremely soft and elastic material that has been specially developed for applications requiring maximum flexibility. With a Shore hardness of 60A and an elongation at break of up to 950%, the material approaches the flexibility of very soft rubbers.

TPU Shore 70A

TPU 70A is a highly flexible and elastic material with a rubber-like texture. Thanks to its Shore hardness of 70A and an elongation at break of up to 900%, the material can deform significantly and return to its original shape within its elastic range.

TPU Shore 82A

TPU 82A is a flexible and elastic material known for its high elongation, wear resistance, and good tear resistance. With a Shore hardness of 82A, the material combines flexibility with sufficient strength for functional applications.

TPU Shore 95A

TPU 95A is a flexible and wear-resistant material that offers a good balance between flexibility and mechanical strength. The material has a Shore hardness of 95A and can deform significantly without breaking.

What customers make with us

In Rapid Prototyping, we combine advanced techniques such as SLS, SLA, vacuum casting and CNC milling to create functional and aesthetically pleasing products. Think of everything from form studies and working prototypes to reusable packaging and finished series products.

Our customers leverage our wide material selection and finishing options to make complex ideas tangible. Whether it's high-gloss chrome surfaces, color coatings or integrating metal components, we make it possible.

Wondering what's possible for your project? Take a look at our case studies or get contact for advice.